How Coolant Level Sensors Help to Protect Expensive Machinery

For as long as engines have existed there has been athe float switch device and even the cost is not too
need to ensure that they run at the optimumdissimilar. The reliability of electronic coolant level
temperature and that coolant is always and freelysensors is without parallel and they are an automatic
available. The two main types of coolant are eitherchoice for many engine manufacturers.
air or water based liquids both of which operate byThe capacitive switch uses exactly the same
being circulated around the engine to prevent it fromtechnology as the capacitive sensor, but uses
overheating.capacitance to provide a "switching condition" on
For many years, the monitoring of coolant levels wascontact with liquid rather than a continuous
never carried out or if it was, then at best a cursorymeasurement dependent upon liquid level. The
dipstick was used. During those days, engines wereprinciple of the liquid level switch is very simple and
much larger and comparatively inefficient so a slightthe ways of achieving it are very diverse and use a
loss of coolant did not present so much of awide range of different technologies, but modern
problem, but as engine design has evolved over thecapacitive switches such as Fozmula's S85/86 Range,
years and newer lighter materials came into use thenhave their own embedded microprocessor, enabling
the repair or replacement costs of engines damagedthem to be programmed to accommodate a wide
by a catastrophic loss of coolant meant that therange of switching options, whether in coolants, oils
presence of coolant was essential and that thereor fuels.
needed to be an alarm if the coolant fell below aNow a level switch cannot only provide an alert to
determined level.indicate that a coolant level has fallen below a
Frequently used these days is a small single pointpre-determined minimum, but it can also, without a
float switch which can make or break when therelay, shut down an engine before irreparable damage
coolant level falls below a certain level. These devicesoccurs. Also a wide range of different voltage
are cheap, easy to fit and tolerably effective. Theyoutputs can be chosen so that these switches can
do suffer from the effects of vibration and continualsignal directly to a vehicle's onboard computers or
slosh of liquid in the reservoir and mechanical failuresCANbus systems, and these outputs can also be
are quite common. Realising that technologies havespecified as "delayed" for specified amounts of time
moved on both in sensing devices and engine(up to 20 seconds) in order to eliminate false signals
management systems, engineers began to specifyat start up and during operation when coolant levels
solid state coolant level switches should be fitted formight be experiencing significant turbulence with
a number of reasons. Electronic sensors almostvehicle movement. All of these options are
always have no moving parts, they can beprogrammable to each customer's requirement,
programmed to perform various functions and theirtherefore adding value and benefit to the many
size is not a limiting factor in their choice of use. All ofdifferent applications and operating environments
these features provide a significant advantage overthese switches will encounter.