How to Select Humidity Sensors

Most people are familiar with relative humidity asThe temperature at which water vapor begins to
discussed by the local weather reporter. Humidity hascondense out of a gas at a specified pressure is
a significant effect on comfort as most of us know.called the dew point. It is a common weather report
Very few people realize that humidity is important toterm. It is also important in scientific calculations and is
scientists and engineers in many different ways.used in manufacturing situations or processes. The
Weather reporters, scientists and engineers all needfirst dew point instruments used a chilled mirror to
some way to measure humidity. This short article willdetermine the temperature of condensation. These
describe some types of humidity sensors commonlysensors were expensive and difficult to keep
used to get the measurements.calibrated. Electronic technology used in modern dew
Humidity is the measure of water vapor suspended ispoint sensors can make measurements at
air or other gas. Water vapor is invisible whentemperatures as cold as -40degrees F.
suspended in a gas. Fog, steam, rain, clouds or otherThe third common humidity measurement is absolute
precipitation are water condensing out of suspensionhumidity. This is the calculation or measurement of
and becoming visible (and wet). Scientists havethe weight (actually mass) of water vapor in a
different methods to measure humidity in termsvolume of gas. This measurement is expressed as
directly related to the way the measurements aregrains per cubic foot or grams per cubic meter.
used. Some humidity measurements can beAbsolute humidity is the most useful measurement
mathematically converted to other measurementfor calculations and is found in many applications.
scales (within certain limits).Electronic sensors can measure absolute humidity in
The most often used humidity scales are absolutegases as hot as 200 degrees C., even in polluted
humidity, relative humidity and dew point. Theseenvironments.
types of measurements, although measuring theEngineers sometimes encounter problems with
same thing, have different units of measure. Themanufacturing processes that are related to humidity.
way the measurements are used determines theWith modern sensors the environment can be
best method and scale for a particular application.monitored and the process adjusted for better
Most people have experienced the "bad hair day"results. Painting processes are particularly sensitive to
that is caused by high relative humidity. Scientistshumidity changes.
used the changes in human hair to detect andThe demand for humidity sensors has prodded the
indicate relative humidity in early sensors. Horse hairdevelopment of a wide range of sensors from
was also used in mechanical devices to indicateseveral manufacturers. Engineers can choose
humidity. When material science began producingcombinations of cost, robustness, measurement
artificial materials such as nylon, researchers soonrange and accuracy to meet any sensing requirement.
realized these synthetic materials were moreThe internet is the best starting point for sensor
predictable and more accurately calibrated. Theresearch. The researcher can quickly see the range
evolution of humidity measurement has led to theof available products and which best meet the
solid-state humidity sensor that is relatively cheap,requirements.
extremely accurate and damage resistant.